BRODD Automation is a world leader in automated separation of blanks. Our patented solution works on any non-magnetic or magnetic material.
Separates both magnetic and non-magnetic blanks.
Successfully running in production since 2010.
Low air consumption results in less energy used.
The separator can easily be integrated in existing applications.
Working at lower air pressure gives a lower sound level.
Can be mounted for material separation on one or two sides.
BRODD Automation has developed a unique Swedish product for separation of magnetic and non-magnetic blanks. Our product works on blanks made of aluminum, stainless steel, copper, glass, plastic, chipboard, masonite, etc. The separator is covered by international patents in more than 25 countries.
The worldwide patented construction can easily be used in a mixed production environment consisting of both magnetic and non-magnetic blanks. The separator can increase the production in terms of flexibility and productivity in multiple industries, e.g. the separator can be integrated in existing feeders as well as in robot constructions.
Our separator has run for more than 15 years in production in some of the world's largest car manufacturing industries. The separator handles up to 50-55 strokes/min.
The separator consumes a minimal amount of air and at a lower pressure compared to a traditional air-knife commonly used in the car manufacturing industry. This results in substantial energy saving leading to a greener planet.
| Separator | Air-knife | |
|---|---|---|
| Air pressure | 2 bar | 7-12 bar |
| Volume | 0.24 m³/h | 60-90 m³/h |
Working pressure is from 2 bar to maximum 10 bar.
Given the separator is only 50 mm wide, it is easy to integrate in both existing and new applications, for feeders as well as robot constructions.
| Width | 50 mm |
|---|---|
| Height | 120 mm |
| Depth | 265 mm |
| Weight | 3.10 kg |
The noise from machines should not exceed 85 dB. The separator model 70718 has a noise level of 70-79 dB, in comparison, a typical air-knife for destackers has over 90 dB.
| Air pressure (psi) | 1 m from source (dB) | 2 m from source (dB) |
|---|---|---|
| 50 | 77 | 73 |
| 60 | 78 | 74 |
| 70 | 79 | 75 |
Results from testing our separator in a production like environment (aluminum sheets of 1800 × 1800 × 1 mm) with an ambient sound level of 70 dB.
For best results, the separator is mounted on opposite sides of the stacked sheets. This mitigates the risk of unbalanced sheets and enables a reliable separation at a high rate.
A few images both from real world usage and from our trade fairs.
Field footage of the separator destacking blanks on the line.
We've supplied separators and destacking expertise to manufacturers across the car industry, including:
BRODD Automation holds more than 40 years of industry expertise and has developed more than 100 destackers for steel and aluminum. These assignments have been carried out all around the world, such as North America, Australia, Asia and Europe.
We specialize in separation of non-magnetic sheets of materials such as aluminum, stainless steel, plastic, wooden products, HDF, etc. The usage of light-weight materials is growing in the manufacturing industry - our solution is efficient at destacking these as well as traditional steel sheets.
BRODD Automation works with partners in both China and North America. Please contact us if you are active in these regions.
Our proprietary technology is protected by a comprehensive international patent portfolio extending across approximately 25 countries and key industrial markets in Europe, North America and Asia.
The geographical scope of our patent rights reflects a deliberate strategy to protect our technology across the principal markets where it has commercial relevance.
Our intellectual property strategy is supported by Bergenstråhle & Partners, an established Swedish intellectual property firm recognized in the IAM Patent 1000, with expertise in patent strategy, infringement analysis, dispute resolution and enforcement, including proceedings before the Unified Patent Court (UPC).
We take a proactive approach to protecting our intellectual property. Our patent rights are actively monitored, and we maintain access to the specialist patent and legal expertise required to protect and enforce our rights internationally where appropriate.
Got a stack that needs separating? Reach out and we'll help you find the right solution.
